The complete web-based operating platform for foundries and casting plants. Seamlessly orchestrate Work Orders → Core Shop → Molding → Melting Log → Sand/Spectro Lab → QC Inspection → Grinding → Dispatch with real-time shift analytics and instant Mill Test Certificates (MTC).
Foundries operate non-stop across rotating shifts. PRODEXA gives supervisors and plant managers isolated yet unified visibility across Morning (A), Evening (B), and Night (C) operations.
High-volume molding line and primary induction furnace heats for automotive engine blocks and pump impellers.
Every casting order is tracked seamlessly across all 8 foundry operations with zero paperwork and complete metallurgical accountability.
Captures customer purchase orders, required delivery schedules, casting grade specifications, pattern cavity configurations, and prioritizes daily production plans.
Consolidate paper registers into real-time, audit-ready digital workstations.
Manage pattern masters, cavity count, core types, lifecycle shot counters, casting grade, unit weight, and engineering CAD drawing uploads.
Track customer orders, delivery deadlines, planned vs produced quantities, urgent priority tags, and complete planning-to-dispatch progress.
Shift-wise core manufacturing entry, core box assignment, core sand consumption, rejection reasons, and ready stock availability.
Create daily and shift-wise pattern allocation, allocate molding operators, set target cavity quantities, and monitor real-time execution.
Heat and batch-wise tracking for Scrap, Ferro Alloys, Inoculants, Coke, Silica Sand, Resin, and Binder to control melting costs.
Automated heat number generation, furnace-wise melting logs, pyrometer temperature recording, tapping time, power units, and charge mix.
Record shift-wise mold counts across lines (Disamatic, ARPA, Hand molding), mold rejection reasons, core usage, and sand consumption.
Record green sand test parameters including Moisture %, Permeability, Green Compression Strength (GCS), and Compactability % with pass/fail thresholds.
Visual and dimensional inspection logs, defect categorization (Blowholes, Sand Drop, Shrinkage), defect photo upload, Approval, Rework, or Rejection disposition.
Record spectrometer chemical composition (%C, %Si, %Mn, %P, %S, %Cr, %Ni), Brinell Hardness (BHN), Tensile strength, and upload external NABL lab PDF reports.
Shift-wise grinding and fettling production entries, machine-shop sub-contract tracking, runner/riser separation, and final finishing counts.
Dispatch logging, customer invoice/DC mapping, transport vehicle tracking, and automatic Mill Test Certificate (MTC/TC) PDF printing with heat chemistry.
Eliminate scattered registers, missing heats, delayed dispatches, and unverified night shift entries.
Stop manually typing test certificates in Word or Excel. PRODEXA automatically collates spectrometer chemical composition, mechanical hardness tests, heat numbers, and customer PO details into an authentic, print-ready PDF certificate.
Automatically inserts %C, %Si, %Mn, %P, %S, and alloy values from the heat log into the TC.
Validates results against IS, ASTM, DIN, or customer specifications automatically.
Generates branded PDF certificates with unique certificate IDs and verification codes for customers.
| %C | %Si | %Mn | %P | %S | BHN |
|---|---|---|---|---|---|
| 0.24 | 0.48 | 0.82 | 0.024 | 0.018 | 185 |
Adjust your monthly foundry casting production tonnage to calculate estimated annual savings from rejection reduction and scrap recovery with PRODEXA.
Configured to meet the rigorous production standards of ferrous and non-ferrous manufacturing units.
"PRODEXA connected our 3 shifts into one live dashboard. The melting log register and real-time scrap consumption tracking reduced our overall metal melting variance by 4.2% in 60 days."
"Generating test certificates used to hold up dispatches by hours. With PRODEXA, the automatic Test Certificate PDF prints within 5 seconds of quality sign-off with zero manual entry errors."
"The sand test register and internal QC defect photo logging helped us identify sand moisture fluctuations between shifts and cut blowhole rejections drastically."
Have questions about implementing PRODEXA in your foundry or casting plant? Our foundry tech experts are ready to assist.
Schedule Technical ConsultationExperience how PRODEXA can digitize your foundry registers, eliminate manual errors, provide shift-wise heat tracking, and automate test certificates. Get a customized quote based on your furnace capacity and production lines.
Fill out the details below to receive a live software demonstration and tailored pricing plan.
Thank you for your interest in PRODEXA Foundry Production Management System. Our metallurgical software specialist will reach out within 24 hours with your customized quote and demo session.
Chat Directly on WhatsApp